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Our client is an innovative deep-tech startup developing next-generation biosensor systems for in-vitro diagnostics. Combining photonics, microfluidics, and electronics , they are transforming complex lab processes into compact, high-performance diagnostic devices . Their mission is to accelerate access to accurate, fast, and energy-efficient diagnostics through advanced engineering and scalable product development.MissionLead the productization and manufacturing scale-up of biosensor systems, ensuring a smooth transition from R&D to commercial production . The Senior Mechanical Engineer will own the full mechanical design process—from early prototyping to regulatory-compliant, cost-effective mass production —bridging innovation and manufacturability in a multidisciplinary environment.ResponsibilitiesProductization & Manufacturing Scale-upOwn the mechanical design process from prototyping to production.Optimize mechanical housings and microfluidic components for CNC machining, injection molding , and other scalable methods.Develop and implement scalable manufacturing strategies with contract manufacturers.Drive cost-reduction initiatives without compromising performance or quality.Design, Validation & ComplianceCreate and refine mechanical assemblies using SolidWorks, CATIA, or Fusion 360 .Apply tolerance analysis, GD&T , and DFM/DFA principles to ensure robust manufacturability.Perform FEA/CFD simulations to validate performance (fluidics, thermal, structural).Lead risk assessments (FMEA) and failure analysis for system reliability.Cross-functional CollaborationWork closely with photonics, microfluidics, and electronics teams to ensure seamless integration and
