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About Payload Aerospace: As a leading-edge engineering, manufacturing, and service-driven company, we are a trusted global industry leader in space launch technologies. Our mission is to make space more accessible, supporting missions that will make us smarter, safer, and wealthier. We are on a mission to propel new futures, to enable progress from space and enrich people's lives on Earth, by moving new economies, people, and the world forward.
Job Summary: We are seeking a highly skilled Turbomachinery Structural Engineer to join our team. As a Turbomachinery Structural Engineer, you will be responsible for performing a wide range of analyses and assessments related to the structural integrity, performance, and reliability of turbomachinery components and systems, with a focus on ANSYS Mechanical for Finite Element Analysis (FEA). Your mission will involve developing, validating, and optimizing high-performance turbomachinery designs to support our innovative microlauncher space vehicles.
Key Responsibilities:
- Design and Development: Design, build, and test turbopump hardware for our microlauncher space vehicles, ensuring compliance with industry standards and regulations.
- Collaboration and Integration: Work closely with the propulsion team to assure functional integration of the turbomachinery components in the engine system, ensuring seamless communication and coordination.
- Finite Element Analysis: Conduct in-depth Finite Element Analyses (FEA) using ANSYS Mechanical (preferred) for turbomachinery components, including impellers, casings, blades, and other structural elements, to ensure structural integrity, durability, and performance under operating conditions.
- Component Evaluation: Conduct analyses on bearings and mechanical seals, evaluate their performance and reliability under varying load conditions, and propose design modifications or improvements as required.
- Cryogenic Assessment: Work with cryogenic temperatures in the assessment of material behavior, thermal expansion, and cryogenic sealing requirements for turbomachinery components.
- Test Data Analysis: Analyze test data from turbomachinery tests, including modal analysis, blade tip timing, and strain gauge measurements, to validate and refine structural models, identify areas for improvement, and optimize component design.
- Manufacturing Support: Collaborate with manufacturing and production teams to identify and resolve any manufacturing challenges or issues regarding the turbomachinery components.
- Material Characterization: Conduct material characterization studies to analyze manufacturing capabilities and compatibility of materials for different turbomachinery components, including machining and additive manufacturing processes.
- Work Instructions: Write, review, and update work instructions for assembly, handling, and inspection of turbopump assemblies (both intermediate test articles and flight hardware).
Necessary Requirements:
- Aerospace Engineering bachelor's degree.
- 5 years of experience using FEM analysis in concert with turbomachinery components (ANSYS Mechanical preferred).
- Fluency in English, both written and oral, and excellent communication skills.